EMULSION PLANTS

TREAD’s extensive industry
experience, insight and innovative
technology is respected and sought
after on a global front for the design,
engineering and development of
blend / emulsion plants. With plants
on site operating throughout the
world, the TREAD Engineering /
International team draws upon years
of experience and hands-on onsite
applications to configure plants
specific to your product requirements.

 

TWO OPERATIONAL CONFIGURATIONS UTILIZING A SIEMENS PANEL INTERFACE:
 

  • Touch panel with fully closed loop frequency drive control.

  • Manually controlled through pot and switch set points.
     

GENERAL DESIGN
 

  • 40HP 29.8KW electrical motor connected to a load variable hydraulic pump supplies hydraulic fluid to the electrical over hydraulic control system designed blend or emulsion manufacturing plants.

  • Electrical power and control supply station provides precise frequency control via the Siemens touch panel interface.

  • Electrical equipment – IP65 Nema 4X rated.

  • Manufacturing of emulsion is based upon stir pot and static mixer principal.

  • The proprietary TREAD blender allows for adding additives into the blend plant design for sensitizing the emulsion.

  • Clean out of product lines via compressed air.

  • Heat tracing steam is available.

  • Systems electrical engineered for all international voltage requirements.
     

ADDITIVES
 

  • The TREAD design and technology accommodates MICROSPHERES or ALUMINUM additives to be blended with the emulsion for final storage.

  • Achieved through a continuous process or with an optional intermediate storage tank.
     

CONTANIER MOUNTING / MOBILITY
 

  • Plants are mounted within 20’ (9.4m) and 40’ (18.9m) containers.

  • Interior of containers are prepared with high chemical resistant Epoxy paint for ease of maintenance.

  • “Container Plants” are designed with product line connections on exterior wall.

  • Container floor plan layout provides product test lab area for quality testing and verification.

  • Containerized mounting allows for ease of mobility and transport.
     

EMULSION / BLEND PLANT MANUFACTURING RATES
 

  • Rates are based upon customer progressive cavity pump model.

  • TREAD nominal rates:

    • MINIMUM: 100 kg / min - 220 lbs / min.

    • MAXIMUM: 301 kg / min - 662 lbs / mn.

    .

ALL TREAD EMULSION PLANTS ARE FULLY COMMISSIONED ON SITE.
 

As the respected WORLDWIDE LEADER providing bulk equipment to the EXPLOSIVES HANDLING INDUSTRY, you have DESIGN ASSURANCE, ENGINEERING ASSURANCE, QUALITY ASSURANCE AND ASSURANCE of having a PARTNER WHEN YOU TEAM WITH TREAD for your EMULSION PLANT needs.
 

Contact TREAD CORPORATION to review PRODUCT SOLUTIONS for your BLEND / EMULSION MANUFACTURING PLANT requirements.